CCGT060204 Turning PCD Inserts For Aluminum

Model NO.：CCGT060204

Material：CBN PCD Ceramic

Hardness: Below HRC55-65

Type：Solid CBN Cutting Tools

Application: Metal Cutting Machine, Metal Processing Machinery Parts

Machining：Turning, Milling

Production Capacity：20000pie/Week

Tool Holders:SCACR/L,SCLCR/L,SCACR/L-SC,SCLCR/L-SC,A***-SCLCR/L,S***-SCFCR/L,S***-SCLCR,E***-SCLCR/L

C - quadrilateral shape of turnining insert - rhombic (80°)
C - Insert with clearance under main cutting edge (7°)
G - Tolerances and dimensions of carbide turning insert
T - Hole through insert and single sided chipbreaker
06 - Length of cutting edge 6,5mm
02 - Height (thickness) of insert 2.38mm (from bottom of the insert to the top of the cutting edge)
04 - Nose radius R0.4
AK/LH - ISO Grade N01-N10 - The type of carbide grade and the coating on inserts is originally intended for turning aluminum, non ferrous (aluminum alloy, copper, wood, glass fiber, carbon fiber reinforced plastic and other nonferrous metals and alloys)

Material: ISO grade carbide (tungsten): For aluminum N01-10 (best against wear resistance) (See ISO grade tables.)

Feed speed mm/rev - 0.1-0.2

Cut depth - 0.3mm - 1.5mm

Cuting speed - 600 - 1000m/min

Turning insert feature:

Very strong cutting edges reliability and long endurance.

Geometry of CCGT turning insert is shaped for special aluminum turning with smooth surfaces, short cutting distances (lot of times in hole).

Inserts are polished to prevent sticking cut of material and easy seperation of material out of processing area.

Corrosion resistance high brightness

Recommended for different purposes and applications.

PCD inserts are made from a composite layer of polycrystalline diamond and carbide, and are ideal for resurfacing aluminum. This kind of cutting tool has the advantage of providing a very high surface finish and is compatible with standard tool holders from other leading manufacturers. Among the benefits of PCD, the most obvious is that it can reduce production costs.

A PCD insert has a polycrystalline diamond layer on the surface of the insert, and is compounded with a presintered tungsten carbide base. This feature helps to eliminate delamination and brazing joints and improve productivity. In addition to being ideal for fine-machining aluminum alloy, PCD inserts can also be used in full face milling applications, such as in the turning of cast aluminum alloy.

PCD inserts are available in a wide range of surface feet per minute (SFM) settings, which range from 200 to 6,000 SFM. In addition, PCD inserts are typically 10 times more durable than carbide inserts, enabling the tool to stay in a stable tolerance for long periods of time.

● Hardened Steel Machining: PCBN inserts are well-suited for turning hardened steels, providing high hardness, wear resistance, and thermal stability.

● Cast Iron Machining: PCBN inserts are commonly used for machining cast iron due to their excellent wear resistance and ability to withstand high cutting temperatures.

● Super Alloys: PCBN inserts can be applied to turning operations on super alloys, commonly found in aerospace and other high-performance applications.

PCD Turning Inserts (Polycrystalline Diamond):

● Non-Ferrous Materials: PCD inserts, including CCGT060204, are suitable for turning non-ferrous materials such as aluminum, copper, and their alloys. They provide high wear resistance and can achieve high-quality surface finishes.

● Abrasive Composite Materials: PCD inserts are often used for machining abrasive composite materials, offering excellent tool life and wear resistance.

● Wood Machining: PCD inserts are also applicable for turning wood and wood composites due to their sharp cutting edges and wear resistance.

When using these inserts, it's crucial to select appropriate cutting parameters based on the specific material and application. Factors such as cutting speed, feed rate, and depth of cut should be optimized for the best performance and tool life. Always refer to the manufacturer's recommendations and guidelines for the specific inserts you are using, as they can provide valuable information regarding cutting conditions and material compatibility.

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