CCGW060208 Turning Inserts For PCBN And PCD

Model NO.：CCGW060208

Material：CBN PCD Ceramic

Hardness: Below HRC55-65

Type：Solid CBN Cutting Tools

Application: Metal Cutting Machine, Metal Processing Machinery Parts

Machining：Turning, Milling

Production Capacity：20000pie/Week

CBN blanks are manufactured from cubic boron nitride crystals utilizing an advanced high temperature, high-pressure process. The cubic boron nitride crystals are sintered together with a binder phase and integrally bonded to a tungsten carbide substrate. The binder phase, usually either a metallic or ceramic matrix, provides chemical stability, enabling the CBN qualities to be utilized in high-speed machining environment. The substrate in the CBN blanks provides the high impact resistance necessary for the depth of cuts and high speed associated with machining of hardened ferrous materials. CBN cutting tools offer excellent heat dissipation and wear resistance. Cutting tool geometries can be prepared to withstand interrupted cut. CBN tools offer the following benefit: (a) machine-hardness and heat-treated steels, (b) an excellent surface finish that allow eliminated grinding, (c) high productivity rate that can be more than four times higher than that in grinding, (d) grat resistance to abrasion which is twice that ceramics and ten times than that of carbide. CBN tools are recommended for machining cast iron including compacted graphite iron (CGI), sintered iron and super alloys hardened steel.

PCD may be cost effectively employed to machine the following broad range of materials:

Non-ferrous metals and alloys including, aluminum, copper, bronze, brass, green tungsten carbide, precious metals and MMC's.

Non-metallic materials including, ceramics, reinforced plastics, hard rubber, chipboard, MDF's and other fibreboards, etc.

The CCGW060208 turning inserts are a specific type of cutting tool designed for turning operations in machining. These inserts are commonly used for machining materials such as hardened steels, cast irons, and other challenging materials where high hardness and wear resistance are required. The designation "CCGW060208" typically includes information about the insert geometry, size, and other parameters. Here's a breakdown:

CCGW: This is the ISO code indicating that it's a rhombic-shaped insert.

06: Represents the insert size or width.

02: Represents the insert thickness.

08: Represents the corner radius.

When it comes to using CCGW060208 inserts for PCBN (Polycrystalline Cubic Boron Nitride) and PCD (Polycrystalline Diamond), the following applications are common:

PCBN Turning Inserts (Cubic Boron Nitride):

Hardened Steel Machining: PCBN inserts are excellent for turning hardened steels and other materials with high hardness. They provide high abrasion resistance and can withstand high cutting temperatures.

Cast Iron Machining: PCBN inserts are suitable for machining cast iron due to their wear resistance and thermal stability.

High-Speed Machining: PCBN inserts can be used for high-speed machining applications, providing efficient material removal.

PCD Turning Inserts (Polycrystalline Diamond):

Non-Ferrous Materials: PCD inserts are often used for turning non-ferrous materials such as aluminum, copper, and their alloys. They provide excellent wear resistance and can achieve high surface finishes.

Abrasive Composite Materials: PCD inserts are suitable for machining abrasive composite materials commonly found in the aerospace and automotive industries.

Wood Machining: PCD inserts are also used for turning wood and wood composites due to their sharp cutting edges and wear resistance.

It's important to note that the choice between PCBN and PCD inserts depends on the specific characteristics of the material being machined. PCBN is generally more suitable for hard ferrous materials, while PCD is preferred for non-ferrous and abrasive materials.

When using these inserts, proper cutting parameters (cutting speed, feed rate, depth of cut) should be selected based on the material and application to achieve optimal performance and tool life. Always refer to the manufacturer's recommendations and guidelines for the specific inserts you are using.

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