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RNGN120400 Turning Inserts For PCBN And PCD

RNGN120400 Turning Inserts For PCBN And PCD

Machining:Turning, Milling
Production Capacity:20000pie/Week
Tool Holders: CRDNN

Product Information:

 

Model NO.:RNGN120400

Material:CBN PCD Ceramic

Hardness: Below HRC55-65

Type:Solid CBN Cutting Tools

Application: Metal Cutting Machine, Metal Processing Machinery Parts

Machining:Turning, Milling

Production Capacity:20000pie/Week

Tool Holders: CRDNN

 

Products Description:

 

RNGN120400 turning inserts are designed to deliver maximum productivity in specific applications. SBN and SCB compacts has excellent wear resistance, impact toughness, high chemical stability and heat stability, excel on cast irons, hardened steel, powder metal, hard facing alloys, HSS, and high temperature alloy. They are commonly used in the automotive, aerospace, heavy machining, die and mold, roll industry and medical industries.

Polycrystalline cubic boron nitride (PCBN) is a synthesized mass of randomly orientated cubic boron nitride (CBN) particles, bound by a ceramic binder phase.

PCBN inserts are suitable for the high-speed and super high-speed precision
machining of hardened steel of HRC>45, wear-resistant cast iron,
heat-resistant alloys of HRC>35, pearlite grey cast iron, nodular cast iron,
Fe-based P/M sintered materials and hardened cast iron.

 

Product Specification:

 

product-1159-681

product-1159-781

 

The Application of RNGN120400 Turning Inserts for PCBN and PCD

 

RNGN120400 is an alphanumeric code that represents a specific type of turning insert. In this case, "RNGN" likely denotes the insert shape or geometry, and "120400" may refer to specific dimensions or features. Turning inserts with codes like RNGN120400 are designed for use in machining operations, and they can be manufactured from materials suitable for cutting hard materials, such as PCBN (polycrystalline cubic boron nitride) and PCD (polycrystalline diamond).

Here's a general guideline on the application of RNGN120400 turning inserts for PCBN and PCD:

1.Material Compatibility:

● RNGN120400 inserts are typically designed for machining hard materials. PCBN inserts are suitable for hardened steels, cast iron, and other hard alloys, while PCD inserts are suitable for non-ferrous materials, non-metallic composites, and abrasive materials.

 

2. Machining Operations:

● RNGN120400 inserts are commonly used in turning operations on lathes and turning centers. These inserts can be applied to various machining processes, including roughing, finishing, and contouring.

 

3. Insert Geometry:

● The specific geometry of the RNGN120400 insert, denoted by the code, will influence its performance in different applications. Factors such as rake angle, clearance angle, and chip control features play a role in determining the suitability for particular machining tasks.

 

4. Surface Finish Requirements:

● PCBN and PCD inserts are known for providing excellent surface finishes. RNGN120400 inserts can be chosen based on the desired surface finish requirements of the machined component.

 

5. Cutting Conditions:

● Consider the cutting conditions, including cutting speeds, feeds, and depths of cut. Manufacturers often provide recommendations for the optimal cutting parameters based on the insert material and application.

 

6. Workpiece Hardness:

● RNGN120400 inserts are well-suited for applications where the workpiece material is hardened. Ensure that the hardness of the workpiece aligns with the capabilities of the chosen insert material (PCBN or PCD).

 

7.Chip Control:

● Evaluate the insert's chip control features to ensure effective chip evacuation during machining. Proper chip control is essential for maintaining process stability and preventing chip-related issues.

 

8. Coolant Considerations:

● Depending on the machining conditions, coolant usage may vary. Some applications may benefit from the use of coolants or lubricants to improve tool life and surface finish.

● It's crucial to refer to the manufacturer's documentation, product catalog, or technical support for detailed information on the application of RNGN120400 inserts. Manufacturers provide specific guidelines, including recommended cutting parameters and applications, to help users achieve optimal results in their machining processes.

 

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