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VCGW160408 Turning Inserts For PCBN And PCD

VCGW160408 Turning Inserts For PCBN And PCD

Material:CBN PCD Ceramic
Hardness: Below HRC55-65
Type:Solid CBN Cutting Tools

Product Information:

 

Model NO.:VCGW160408

Material:CBN PCD Ceramic

Hardness: Below HRC55-65

Type:Solid CBN Cutting Tools

Application: Metal Cutting Machine, Metal Processing Machinery Parts

Machining:Turning

Production Capacity:20000pie/Week

Tool Holders: SVVCN,SVJCR/L,SVACR/L-SC,SVJCR/L-SC,S***-SVUCR/L,S***-SVUCR/L,C***-SVQCR/L

 

Products Description:

 

Coated (Multi-Edge) VCGW turning inserts from Korloy. Designed for machining high hardened steels. CBN inserts can eliminate the need for additional grinding processes. For best results with CBN turning inserts, use double clamp turning tools or boring bars. This should minimise vibration and maximise tool life. For hardened steel it is also recommended to machine dry.

● VCGW style.

● Rhomboid 35 Degree shape.

● Non-Regrind able (multiple cutting edges).

● DNC250 Grade - Designed for continuous high-speed cutting of high hardened steels & cast iron.

● CBN inserts can eliminate the need for additional grinding processes.

● PVD Coated.

● Excellent wear resistance.

● For the best results, use together with double clamp turning tool holders / boring bars. This minimizes vibration and maximizes tool / insert life.

● Dry machining is also recommended.

 

Product Specification:

 

product-1159-647

product-1159-219

 

The Useful of VCGW160408 Turning Inserts for PCBN and PCD

 

The VCGW160408 turning inserts, like any other tool, are designed for specific applications and materials, especially when considering the use of PCBN (Polycrystalline Cubic Boron Nitride) and PCD (Polycrystalline Diamond). Here are some general considerations for the usefulness of VCGW160408 inserts in turning applications involving PCBN and PCD:

1.Geometry and Cutting-Edge Design:

● The specific geometry and cutting-edge design of the VCGW160408 inserts may be optimized for efficient chip formation, reduced cutting forces, and improved tool life. Understanding the insert's geometry is crucial for achieving optimal performance in different machining conditions.

 

2. Material Compatibility:

● VCGW160408 inserts are likely designed for use with PCBN and PCD, which are ideal for machining hard materials. These inserts are suitable for applications involving hardened steels, cast irons, and other abrasive or challenging-to-machine materials.

 

3. Versatility:

● PCBN and PCD inserts, including those with the VCGW160408 designation, are versatile and can be employed in various turning applications. Their ability to handle a wide range of materials makes them suitable for diverse machining requirements.

 

4. High-Speed Machining:

● Inserts like VCGW160408 may be designed for high-speed machining applications. The hardness and wear resistance of PCBN and PCD make them well-suited for cutting at elevated speeds, enhancing productivity.

 

5. Surface Finish:

● The VCGW160408 inserts may be optimized for achieving high-quality surface finishes on the machined components. This is particularly important in applications where a smooth surface is required without the need for additional finishing operations.

 

6. Thermal Stability:

● PCBN and PCD inserts are known for their high thermal conductivity and stability at elevated temperatures. This characteristic is beneficial for applications involving high cutting speeds and temperatures.

 

7. Cost-Effectiveness:

● While PCBN and PCD inserts may have a higher initial cost compared to traditional inserts, their extended tool life and performance benefits can lead to cost savings in the long run, especially in applications with high-volume production.

It's essential to consider the specific requirements of your machining operation, the material being processed, and the machining conditions. Additionally, referring to the manufacturer's documentation for the VCGW160408 inserts, including any recommended cutting parameters and applications, can provide valuable insights into their optimal use.

 

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