Carbide Ball End Mill
Customized support: OEM
HRC:45/55/60/65 Degrees
Flute:2-6 Flutes
Basic Info.
Product Name: Tungsten Carbide 4 flutes Ball Nose End Mill For steel
Material: Carbide
Coating: AlTiN, TiAlN, TiSiN, TiN, DLC, NANO
Place of Origin: China
Customized support: OEM
HRC:45/55/60/65 Degrees
Flute:2-6 Flutes
Shank Diameter:4-20mm
Material:100% New Material
Diameter:6mm
Overall Length:75mm
Type: End Mill
Product Parameters
|
HRC |
HRC45/55/60/65 |
|
Coating Type |
ALTIN /TIALN /TISIN /NACO /DLC /Diamond |
|
OEM |
√ |
|
Suitable For |
All Kinds Matel Plastic Wood Acrylic and so on |
Super Raw Material
|
Item |
HRC50 |
HRC55 |
HRC60 |
HRC65 |
|
Grade |
YG10X |
YL10.2 & WF25 |
Germany K44 &K40 |
Sandvik H10F |
|
Details |
Grain size 0.7um, Co10%, Flexural strength 3320N/mm2 |
Grain size 0.6um, Co10%, Flexural strength 4000N/mm2 |
Grain size 0.5um, Co12%, Flexural strength 4300N/mm2 |
Grain size 0.5um, Co10%, Flexural strength 4300N/mm2 |
Super Coating
|
Coating Classifying and Advantage |
|||||
|
Item |
Coating Type |
AlTin |
TiAlN |
TiSiN |
Naco |
|
Characteristic |
Hardness (HV) |
3300 |
2800 |
4300 |
42(GPA) |
|
Thickness (UM) |
2.5-3 |
2.5-3 |
3 |
3 |
|
|
Oxidation Temp.(°C) |
900 |
800 |
1000 |
1200 |
|
|
Friction Coefficient |
0.35 |
0.3 |
0.25 |
0.4 |
|
|
Color |
Black |
Dark Purple |
Copper |
Blue |
|
|
Advantages |
High heat stability |
Normally |
Suitable for heavy |
For high precision |
|
|
cutting |
cutting, and high |
Cutting |
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|
hardness cutting |
|
||||
|
Suitable for high |
Suitable for cutting |
Suitable for high |
|||
|
speed, |
mould steel, stainless |
hardness |
|||
|
dry cutting |
steel |
cutting, mould steel |
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|
processing |
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|
Most suitable for |
|||||
|
carbide cutting tools, |
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|
turning insert |
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Product Description:
How to choose Carbide Ball End Mill?.
1. Material to be Machined:
● Different materials require different carbide grades and coatings. For example, cutting aluminum, stainless steel, or hardened steel will require different carbide compositions and coatings to resist wear and increase tool life.
2. Carbide Grade:
● Carbide tools come in various grades denoted by a combination of letters and numbers (e.g., C2, C5, C7). Higher grades offer better wear resistance but might be more brittle. Choose a grade suitable for the material you are machining.
3. Coating:
● Coatings like TiN (Titanium Nitride), TiCN (Titanium Carbonitride), TiAlN (Titanium Aluminum Nitride), and AlTiN (Aluminum Titanium Nitride) improve tool life and performance. Consider coatings based on the material being cut and the type of operation.
4. Tool Geometry:
● Consider the flute count, helix angle, and rake angle. More flutes generally provide better surface finish, while fewer flutes are more rigid. The helix angle affects chip evacuation, and the rake angle affects cutting efficiency. Choose the right combination for your application.
5. Size and Diameter:
● Select the appropriate diameter and length based on your machining needs. Smaller diameter end mills provide finer detail but might wear out faster, whereas larger diameters are more robust but might lack precision.
6. Cutting Speed and Feed Rate:
● Consider the recommended cutting speeds and feeds provided by the manufacturer. Using the right speeds and feeds ensures efficient material removal without overloading the tool.
7. Coolant and Lubrication:
● Depending on the material and cutting conditions, using a suitable coolant or lubrication can significantly enhance tool life and surface finish.
8. Budget and Quality:
● Balance your budget constraints with the need for quality tools. Cheaper end mills might save money initially but might wear out faster or provide subpar performance.
9. Manufacturer Reputation:
● Choose reputable manufacturers known for producing high-quality carbide tools. Read reviews and gather feedback from machining professionals to make an informed decision.
10. Consultation with Suppliers or Experts:
● If you're uncertain, don't hesitate to consult with tooling suppliers or machining experts. They can provide valuable insights tailored to your specific needs.
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