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Nano Coated End Mill
Nano Coated End Mill
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Nano Coated End Mill

Grain Size:0.5um
OEM: Accept
Samples: Available

Basic Info.

 

Product Name: HRC65 Nano Coated Ball Nose End Mill

Model NO.: Ball Nose End Mills

Material: Cemented Carbide

Grain Size:0.5um

OEM: Accept

Samples: Available

Hardness: HRC65

Specification: SGS

Structure: Integral

Type: Vertical Milling Cutter

Length:50-100mm

HRC:65

Diameter:1-20mm

Trademark: CQ CUTOOL

 

Product Introduction:

 

This kind of Carbide Ball End Mill uses ultra-fine particle cemented carbide with excellent hardness and toughness as the milling cutter base. It improves the hardness of the cemented carbide matrix by reducing the content of the Co binder phase, and improves the toughness by making the particle size of the hard alloy main component tungsten carbide finer. In addition, the Carbide Ball End Mill uses a new coating technology to apply a heat-resistant and lubricious coating material to the surface, and uses high-precision technology to process the ball-end cutting edge. What’s more, it has the properties of good wear resistance, rigidity, toughness, heat resistance, lubricity and high precision. The Carbide Ball End Mill is very suitable for rough and fine milling of mold cavities. It can also be used to processing mold materials with lower hardness such as hard steel.

 

Product Description

 

1.Product Name: Factory wholesale CNC Metalworking Nano Coating Ball Nose End Mills For Steel Cutting
2.Standard size: 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm
3.Advantages: High Precision, Good Surface & Performance

roduct Name

Factory wholesale CNC Metalworking Nano Coating Ball Nose End Mills For Steel Cutting

Material

100% New material

Coating

Nano Coating

Standard

ISO

OEM

Supply

HRC

65°

Machining

Carbon Steel/Mould steel /Stainless steel

 

Super Raw Material

Item Grade

HRC45

HRC55

HRC60

HRC65

 

(YG10X )

(YL10.2 & WF25)

(Germany K44 &K40)

(Sandvik H10F)

 

Details

Grain size 0.7um
Co10%
Flexural strength
3320N/mm2

Grain size 0.6um
Co10%
Flexural strength 4000N/mm2

Grain size 0.5um
Co12%
Flexural strength
4300N/mm2

Grain size 0.5um
Co10%
Flexural strength 4300N/mm2

 

 

 

 

 

Super Coating

Coating Classifying and Advantage

Item

Coating Type

AlTin

TiAlN

TiSiN

Naco

 

Hardness (HV)

3300

2800

4300

42(GPA)

 

 

 

 

 

 

Thickness (UM)

2.5-3

2.5-3

3

3

Oxidation Temp.(°C)

900

800

1000

1200

Friction Coefficient

0.35

0.3

0.25

0.4

Color

Black

Bronze

Bronze and gold

Blue

Advantages

High heat stability

Normally cutting

Suitable for heavy cutting, and high hardness cutting

For high precision cutting

Suitable for high speed, dry cutting

Suitable for cutting mould steel, stainless

Suitable for high hardness cutting, mould steel processing

Characteristic

steel

Most suitable for carbide cutting tools, turning insert

 

product-1159-600

 

The Application of Nano Coated End Mill

Nano coated end mills, also known as nano composite coated end mills, are cutting tools used in various machining applications. The nano coating refers to a thin layer of nanocomposite material applied to the surface of the end mill. This coating provides several advantages, making nano coated end mills suitable for specific applications:

1.Increased Hardness: Nano coatings enhance the hardness of the end mill's surface, making it more resistant to wear and abrasion during cutting operations. This increased hardness improves the tool's lifespan and reduces the frequency of tool changes.

2.Improved Lubricity: Nano coatings often have low friction coefficients, allowing the end mill to move smoothly through the material being cut. Reduced friction minimizes heat generation and helps prevent built-up edge, a common issue in machining.

3.Enhanced Heat Resistance: Nano coatings offer improved thermal stability, allowing the end mill to withstand high cutting temperatures without losing hardness or becoming chemically reactive. This characteristic is particularly beneficial in high-speed machining applications.

4.Extended Tool Life: Due to the enhanced wear resistance and reduced friction, nano coated end mills typically have a longer tool life compared to uncoated or conventionally coated end mills. This leads to cost savings and increased productivity for manufacturers.

5.Versatility: Nano coated end mills can be used for a wide range of materials, including ferrous and non-ferrous metals, composites, and even some hardened materials. Their versatility makes them valuable tools in various industries, including aerospace, automotive, mold making, and precision engineering.

6.Improved Chip Evacuation: The smooth surface provided by the nano coating aids in efficient chip evacuation. Proper chip evacuation is essential for preventing tool damage and ensuring consistent and accurate machining results.

7.High-Performance Machining: Nano coated end mills are often employed in high-performance machining processes, including high-speed machining (HSM) and hard milling, where precision, speed, and tool longevity are crucial.

It's important to note that while nano coated end mills offer significant advantages, selecting the right coating type and substrate material is essential for specific applications. Different coatings are optimized for particular materials and cutting conditions. Manufacturers and suppliers typically provide recommendations for choosing the appropriate nano coated end mill based on the material to be machined and the machining parameters.

 

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