
Nano Coated End Mill
Grain Size:0.5um
OEM: Accept
Samples: Available
Basic Info.
Product Name: HRC65 Nano Coated Ball Nose End Mill
Model NO.: Ball Nose End Mills
Material: Cemented Carbide
Grain Size:0.5um
OEM: Accept
Samples: Available
Hardness: HRC65
Specification: SGS
Structure: Integral
Type: Vertical Milling Cutter
Length:50-100mm
HRC:65
Diameter:1-20mm
Trademark: CQ CUTOOL
Product Introduction:
This kind of Carbide Ball End Mill uses ultra-fine particle cemented carbide with excellent hardness and toughness as the milling cutter base. It improves the hardness of the cemented carbide matrix by reducing the content of the Co binder phase, and improves the toughness by making the particle size of the hard alloy main component tungsten carbide finer. In addition, the Carbide Ball End Mill uses a new coating technology to apply a heat-resistant and lubricious coating material to the surface, and uses high-precision technology to process the ball-end cutting edge. What’s more, it has the properties of good wear resistance, rigidity, toughness, heat resistance, lubricity and high precision. The Carbide Ball End Mill is very suitable for rough and fine milling of mold cavities. It can also be used to processing mold materials with lower hardness such as hard steel.
Product Description
1.Product Name: Factory wholesale CNC Metalworking Nano Coating Ball Nose End Mills For Steel Cutting
2.Standard size: 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm
3.Advantages: High Precision, Good Surface & Performance
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roduct Name |
Factory wholesale CNC Metalworking Nano Coating Ball Nose End Mills For Steel Cutting |
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Material |
100% New material |
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Coating |
Nano Coating |
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Standard |
ISO |
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OEM |
Supply |
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HRC |
65° |
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Machining |
Carbon Steel/Mould steel /Stainless steel |
Super Raw Material
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Item Grade |
HRC45 |
HRC55 |
HRC60 |
HRC65 |
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(YG10X ) |
(YL10.2 & WF25) |
(Germany K44 &K40) |
(Sandvik H10F) |
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Details |
Grain size 0.7um |
Grain size 0.6um |
Grain size 0.5um |
Grain size 0.5um |
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Super Coating
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Coating Classifying and Advantage |
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Item |
Coating Type |
AlTin |
TiAlN |
TiSiN |
Naco |
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Hardness (HV) |
3300 |
2800 |
4300 |
42(GPA) |
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Thickness (UM) |
2.5-3 |
2.5-3 |
3 |
3 |
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Oxidation Temp.(°C) |
900 |
800 |
1000 |
1200 |
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Friction Coefficient |
0.35 |
0.3 |
0.25 |
0.4 |
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Color |
Black |
Bronze |
Bronze and gold |
Blue |
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Advantages |
High heat stability |
Normally cutting |
Suitable for heavy cutting, and high hardness cutting |
For high precision cutting |
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Suitable for high speed, dry cutting |
Suitable for cutting mould steel, stainless |
Suitable for high hardness cutting, mould steel processing |
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Characteristic |
steel |
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Most suitable for carbide cutting tools, turning insert |
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The Application of Nano Coated End Mill
Nano coated end mills, also known as nano composite coated end mills, are cutting tools used in various machining applications. The nano coating refers to a thin layer of nanocomposite material applied to the surface of the end mill. This coating provides several advantages, making nano coated end mills suitable for specific applications:
1.Increased Hardness: Nano coatings enhance the hardness of the end mill's surface, making it more resistant to wear and abrasion during cutting operations. This increased hardness improves the tool's lifespan and reduces the frequency of tool changes.
2.Improved Lubricity: Nano coatings often have low friction coefficients, allowing the end mill to move smoothly through the material being cut. Reduced friction minimizes heat generation and helps prevent built-up edge, a common issue in machining.
3.Enhanced Heat Resistance: Nano coatings offer improved thermal stability, allowing the end mill to withstand high cutting temperatures without losing hardness or becoming chemically reactive. This characteristic is particularly beneficial in high-speed machining applications.
4.Extended Tool Life: Due to the enhanced wear resistance and reduced friction, nano coated end mills typically have a longer tool life compared to uncoated or conventionally coated end mills. This leads to cost savings and increased productivity for manufacturers.
5.Versatility: Nano coated end mills can be used for a wide range of materials, including ferrous and non-ferrous metals, composites, and even some hardened materials. Their versatility makes them valuable tools in various industries, including aerospace, automotive, mold making, and precision engineering.
6.Improved Chip Evacuation: The smooth surface provided by the nano coating aids in efficient chip evacuation. Proper chip evacuation is essential for preventing tool damage and ensuring consistent and accurate machining results.
7.High-Performance Machining: Nano coated end mills are often employed in high-performance machining processes, including high-speed machining (HSM) and hard milling, where precision, speed, and tool longevity are crucial.
It's important to note that while nano coated end mills offer significant advantages, selecting the right coating type and substrate material is essential for specific applications. Different coatings are optimized for particular materials and cutting conditions. Manufacturers and suppliers typically provide recommendations for choosing the appropriate nano coated end mill based on the material to be machined and the machining parameters.
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