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Straight Flute Reamers

Straight Flute Reamers

Drill diameter range: 4.0mm to 20.0mm
Application: Cast iron, nodular cast iron, aluminum alloy, copper alloy
Flute type: Straight

Product Description

 

Product Name: Straight fluted reamer
Model name: 3102H7
Drill diameter range: 4.0mm to 20.0mm
Application: Cast iron, nodular cast iron, aluminum alloy, copper alloy
Flute type: Straight
Grade: YK10F

 

Product Introduction:

 

A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamers and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press. Generally speaking, the geometry of a hole drilled in metal by a twist drill may not be accurate enough. In order to have smooth and accurate surface in a bore, the reamers are used to make the bore meet the high precision and standard requirements. Moreover, most of metals can be machined with a reamer.

 

Product Specification

 

product-1159-706

 

Common problems and solutions for reaming:

 

Oversized Holes

Reduce Diameter Of Reamer

The Center Of Reamer Is Not In Alignment With Hole Center. Adjust The Concentricity Of Hole And Reamer

Radial Run-Out Of Reamer Is Too Large. Good Radial Run-Out Is A Key To Successful Reaming

Scratches On Reamer Shank

When Using Bushing, Ensure Shank Is Clean

Select A Suitable Coolant

Adjust Cutting Parameters

Undersized Holes

Increase Diameter Of Reamer

Reduce Rotating Speed

Reduce The Margin Width

Excessive Tool Abrasion, Please Conduct Cutting After Regrinding

Thermal Expansion Coefficient Of Work Piece Is Too Large. Please Keep It Cooled Enough

Short Tool Life

Enhance The Hardness Of Reamer Cutting Edge

Select The Reamer Made By Advanced Material

Check The Coolant

Use Surface Treatment For Reamer Such As Nitride Process

Change The Straight Flute To Helical Flute

Check All Factors Affecting Machining Precision

 

The Feature of Straight Flute Reamer

 

A straight flute reamer is a cutting tool used to precisely enlarge, shape, or finish a pre-existing hole in a workpiece. The straight flute design refers to the arrangement of flutes, which run parallel to the tool's axis. Here are some key features and characteristics of straight flute reamers:

1.Parallel Flutes: Straight flute reamers have flutes that run straight along the length of the tool, parallel to the reamer's axis. This design facilitates effective chip removal and helps maintain straightness during the reaming process.

2.Improved Chip Evacuation: The straight flute design aids in chip evacuation, particularly in softer materials like aluminum where chips can be easily cleared from the cutting area. Proper chip evacuation helps prevent chip buildup, which can lead to tool damage or poor surface finish.

3.Suitable for Through-Hole and Blind-Hole Applications: Straight flute reamers are suitable for both through-hole and blind-hole reaming operations. The straight flutes allow chips to be evacuated efficiently regardless of the hole's depth.

4.Versatility: Straight flute reamers are versatile tools capable of reaming a wide range of materials, including aluminum and cast iron. They can also be used in various machining environments, such as manual or CNC machining setups.

5.Accuracy and Precision: Straight flute reamers are designed to produce accurate and precise holes with tight tolerances. The straight flutes help maintain alignment and concentricity during the reaming process, resulting in high-quality finished holes.

6.Available in Various Materials and Coatings: Straight flute reamers are available in different materials, including high-speed steel (HSS), cobalt steel, and solid carbide. They may also come with various coatings such as TiN (titanium nitride) or TiAlN (titanium aluminum nitride) to improve wear resistance and tool life.

7.Different Designs for Different Applications: While the basic concept of straight flute reamers remains the same, there are variations in design and geometry to suit specific applications and materials. For example, some straight flute reamers may have tapered or relieved shanks for easier tool access or reduced chatter.

Overall, straight flute reamers are essential tools in precision machining operations, offering reliable performance, versatility, and the ability to achieve tight tolerances in various materials, including aluminum and cast iron.

 

Company Profile:

 

product-1159-612

product-1159-659

 

FAQ

 

Can you produce according to the samples?

Yes, we can produce as your samples or technical drawings. We can make molds and fixtures for special models.

 

Are you a factory?

Yes, we are a CNC cutting tools company that integrates industry and trade, we are a leading manufacturer and supplier of high-quality cutting tools for CNC (Computer Numerical Control) machines. Our factory is equipped with state-of-the-art technology and a skilled workforce to deliver precision tools that meet the diverse needs of our customers.

 

Your products range?

We offer a wide range of cutting tools designed to cater to various machining applications. Our product portfolio includes:

1.End Mills: We manufacture a variety of end mills, including square end mills, ball nose end mills, corner radius end mills, and roughing end mills. These tools are essential for milling operations and provide excellent cutting performance and durability.

2.Drills: Our drill selection includes twist drills, center drills, spotting drills, and step drills. These tools are designed to create holes with precision and efficiency in different materials.

3.Inserts: We produce a comprehensive range of inserts, such as turning inserts, milling inserts, and threading inserts. These inserts are made from high-quality materials and are known for their excellent cutting performance and long tool life.

4.Reamers: Our reamers are used for enlarging and finishing existing holes to precise dimensions. We offer a variety of reamers, including hand reamers, machine reamers, and adjustable reamers.

5.Tool Holders: We provide a wide selection of tool holders, including collet chucks, end mill holders, and drill chucks. These holders ensure secure tool clamping and accurate machining results.

 

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