Chamfer Milling Cutter Holder
This Chamfer Milling Cutter is suitable for chamfering of workpiece, small mould and machine parts without heat treatment. The product adopts side milling cutter to cut.
This Chamfer Milling Cutter is suitable for chamfering of workpiece, small mould and machine parts without heat treatment.
Product Introduction
This Chamfer Milling Cutter is suitable for chamfering of workpiece, small mould and machine parts without heat treatment. The product adopts side milling cutter to cut. Convenient and rapid blade replacement ensures high chamfering precision and good finish. The slide track adopts high quality mould steel, which is durable after heat treatment. The Chamfer Milling Cutter also has advantages of simple operation and regular chamfer. It is economical, reliable and easy to adjust.
Application
Our Chamfer Milling Cutter is suitable for batch processing of small workpiece, die, die frame chamfer processing, metal plate processing, machinery and equipment manufacturing. It is widely used in steel, steel structure, mold, die frame, metal processing, hardware parts manufacturing and other industries.
Specification:
|
Coarse Pitch |
ØD |
ØD1 |
Ød |
L |
Apmax |
Teeth |
Weight |
|
FMA11-063-A22-SN12-05C |
63 |
75.2 |
22 |
40 |
5.5 |
5 |
0.55 |
|
FMA11-080-A27-SN12-06C |
80 |
92.2 |
27 |
50 |
5.5 |
6 |
1.14 |
|
FMA11-100-B32-SN12-7 |
100 |
112.2 |
32 |
50 |
5.5 |
7 |
1.42 |
|
FMA11-125-B40-SN12-8 |
125 |
137.2 |
40 |
63 |
5.5 |
8 |
2.86 |
|
FMA11-160-C40-SN12-10 |
160 |
172.2 |
40 |
63 |
5.5 |
10 |
4.06 |
|
FMA11-063-A22-SN15-05C |
63 |
78.4 |
22 |
40 |
7 |
5 |
0.56 |
|
FMA11-080-A27-SN15-06C |
80 |
95.4 |
27 |
50 |
7 |
6 |
1.06 |
|
FMA11-100-B32-SN15-7 |
100 |
115.4 |
32 |
50 |
7 |
7 |
1.47 |
|
FMA11-125-B40-SN15-8 |
125 |
140.4 |
40 |
63 |
7 |
8 |
2.7 |
|
FMA11-160-C40-SN15-10 |
160 |
175.4 |
40 |
63 |
7 |
10 |
3.92 |
|
FMA11-200-C60-SN15-12 |
200 |
215.4 |
60 |
63 |
7 |
12 |
5.46 |
|
FMA11-250-C60-SN15-14 |
250 |
265.4 |
60 |
63 |
7 |
14 |
11.26 |
|
FMA11-315-D60-SN15-18 |
315 |
330.4 |
60 |
80 |
7 |
18 |
20 |
|
FMA11-125-B40-SN19-7 |
125 |
144.4 |
40 |
63 |
9 |
7 |
3 |
|
FMA11-160-C40-SN19-9 |
160 |
179.4 |
40 |
63 |
9 |
9 |
4.25 |
|
FMA11-200-C60-SN19-11 |
200 |
219.4 |
60 |
63 |
9 |
11 |
6.18 |
|
FMA11-250-C60-SN19-13 |
250 |
269.4 |
60 |
63 |
9 |
13 |
11.55 |
|
FMA11-315-D60-SN19-16 |
315 |
334.4 |
60 |
80 |
9 |
16 |
20.9 |
Recommended cutting parameters:
|
Material |
HB |
Grade |
Cutting Speed |
Feed Speed |
Apmax(Mm) |
|
Low-Carbon Steel、 |
≤180 |
YBM253 YBG302 |
270(220-350) |
0.2(0.1-0.4) |
5.5(SN12) |
|
High-Carbon Steel、 |
180-280 |
YBM253 YBG302 |
260(200-320) |
0.2(0.1-0.4) |
|
|
Alloy Tool Steel |
280-350 |
YBM253 YBG302 |
240(150-300 |
0.3(0.1-0.5) |
|
|
Cast Iron |
180-250 |
YBD152 |
270(150-300) |
0.3(0,1-0,5) |
Case for FMA11:
Workpiece material: NAK80
Operation: Face milling
Tool: FMA11-125-B40-SN12-08
Insert: SNEG1205ANR-HGR/YBG205
Cutting parameters: Vc=200m/min, Fz=0.2mm/z, Ap=2mm, Ae=50mm
The Advantages of Chamfer Milling Cutter Holder
Chamfer milling cutter holders offer several advantages in machining processes. Here are some of the key advantages of using chamfer milling cutter holders:
1.Precise Chamfering: Chamfer milling cutter holders are specifically designed to create precise chamfers on workpiece edges. They ensure consistent and accurate chamfer dimensions, which is essential for achieving high-quality finished products.
2.Efficient Chamfering: Chamfer milling cutter holders allow for efficient and fast chamfering operations. The design of the cutter and holder enables rapid material removal, reducing machining time and increasing productivity.
3.Improved Surface Finish: Chamfer milling cutters, when used with appropriate holders, can produce smooth and burr-free chamfered edges. This results in improved surface finish on the workpiece, reducing the need for additional finishing processes.
4.Versatility: Chamfer milling cutter holders are versatile tools that can be used for chamfering various materials, including metals, plastics, and composites. They are suitable for a wide range of applications across different industries.
5.Reduced Tool Changes: By using chamfer milling cutter holders, operators can perform chamfering operations without changing the tool frequently. This streamlines the machining process, saving time and improving overall efficiency.
6.Cost-Effectiveness: Chamfer milling cutter holders offer cost-effective chamfering solutions. They are durable and provide consistent performance, reducing the need for frequent tool replacements and maintenance.
7.Enhanced Tool Life: Properly selected chamfer milling cutter holders contribute to extended tool life. The holders provide stability and reduce vibration, which helps preserve the cutting edges of the chamfer milling cutters, leading to longer tool life.
8.Improved Safety: Chamfer milling cutter holders are designed to be secure and stable during operation. This enhances operator safety by minimizing the risk of tool slippage or ejection, ensuring a safer machining environment.
9.Easy Setup: Chamfer milling cutter holders are easy to set up and install in milling machines. They often feature standard shank sizes and mounting configurations, simplifying the setup process for machinists.
10.Customization: Chamfer milling cutter holders are available in various sizes and configurations, allowing for customization based on specific chamfering requirements. Customization options include different angles, chamfer widths, and shank sizes to meet the needs of diverse applications.
When selecting a chamfer milling cutter holder, it's important to consider factors such as the chamfer angle, chamfer width, material to be machined, and the machine's compatibility. Proper tool selection and setup are essential for achieving optimal chamfering results and maximizing the advantages of chamfer milling cutter holders.
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